Hi there, I just mounted my rough edges alphabet a little while ago. I was also worried about the same thing - whether the ink would get on the surrounding rubber & leave marks. But, I didn't want to risk cutting them too close and have the remaining rubber be "wobbly".
So I just followed their directions & cut square around the letter. So far, so good - cross my fingers! When I've used it, it hasn't given me too much trouble yet. I make sure I delicately ink it, though, to try to avoid getting ink on the edges in the first place. I really like this set, though! So glad it's not retiring!
Sorry to hear about your 2 year old getting into trouble! I have a 3 year DD & a 1 year DS, so I know what it's like to have young children around!
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